IMPACT STORIES
Impact Stories
Explore LG CNS smart factory impact stories by industry, region, and solution.
← Impact Stories
/Factova MCS
/Factova Control/Factova MES+/Factova RMS/Factova AI Vision
Global home appliance manufacturer · Korea
Transforming into a globally leading smart factory
Production capacity expanded from 2 million to 3 million units
ProductivityUp more than 33%Production capacity expanded from 2 million → 3 million units
/Factova MCSOverview
- Domestic plant recognized as a globally leading smart factory
Customer's Innovation Initiatives
- Production & quality management: Installed cameras on robot arms and developed in-house 3D vision algorithms so robots work accurately, increasing hourly output by approx. 20%
- Production control: A digital twin recreates the production line in a virtual world to predict conditions 10 minutes ahead and prevent problems in advance, maximizing uptime
- In-plant logistics: 5G-based logistics robots (AGVs) and overhead conveyors improve parts transport efficiency and save warehouse space
Customer Results
- Defective product return costs down 70%
- Logistics area down 30%, logistics transport time per hour cut by 25%
- Work stoppage time from unexpected equipment failures down 96%
- Energy efficiency improved 30%, greenhouse gas emissions reduced
Defect return costs -70%Quality cost reduction
Logistics area -30%, logistics transport time -25%Operational efficiency
Energy efficiency +30%Energy/Environment
These results were achieved through the customer's smart factory innovation initiatives as a whole.
You may also be interested in
/Factova ControlGlobal home appliance manufacturer · North America39% productivity improvement through two years of innovation
/Factova MES+Global battery manufacturer · North AmericaStabilizing yield at a new factory, from 12 months to 1 month
/Factova RMSGlobal electronic components manufacturer · KoreaA future-mobility parts hub built on standardized recipes
/Factova AI VisionGlobal display manufacturer · KoreaEnd-to-end traceability with digital lot management