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Manufacturing Operations Management

Factova AI Vision

AI Vision Inspection Solution

01 MES 02 iPharmMES 03 SPC 04 FDC 05 OCAP 06 RTS 07 RTD 08 RMS 09 AI Vision
WHY

Why Is It Needed?

01 Consistent Quality and Minimized Risk Visual inspection limits lead to missed micro-defects and foreign matter, and operator variation makes uniform quality hard to maintain. Claim and recall risks from quality variation continue to occur.
Benefits Raise inconsistent judgment criteria Reduce operator fatigue and shorten judgment time Respond quickly to shop-floor variables
02 Higher Productivity and Operational Efficiency With visual inspection, labor costs for inspection keep rising as production volume grows.
Benefits Reduce human error and operating costs Remote inspection of cleanroom environments through distributed inspection control
03 Data-Driven Operations and Traceability Accumulated inspection data and history management enable process improvement and quality analysis.
Benefits Build a data foundation for process and quality improvement Secure regulatory compliance and customer trust through inspection history management

Tailored AI Vision Total Solution for Your Products

Detect product anomalies by learning from only a small number of defect images

High inspection accuracy through uniform judgment criteria

Improved process quality, no longer dependent on inspector, skill level, or condition

Replaces visual inspection and can also classify irregular products

WHERE

Where Is It Used?

Target industries: semiconductor, display, electronic components (PCB), automotive parts, retail logistics, etc.
Target Customers
Companies that need precise quality control and cannot tolerate even small defects Companies with high quality-issue risk that need high inspection accuracy and a response system
KEY CAPABILITIES

Key Capabilities

01 Optimal AI Vision Inspection Design
We design and deliver the optimal cameras, lighting, and processes for each inspection target and AI judgment under diverse conditions, ensuring uniform inspection quality.
02 AI-Based Defect Detection and Precise Judgment
AI models matched to each product's defect types and judgment criteria detect defects, going beyond simple OK/NG judgment to explain defect type, location, and cause, with quantitative analysis.
03 Data-Driven Learning and Performance Enhancement
3D modeling and generative AI shorten model training time and continuously improve inspection accuracy.
04 Remote Operations and Inspection History Management
The AI platform manages the full cycle, including model deployment, inference, monitoring, and retraining. Inspection results are tracked and root-cause analyzed by process, equipment, and product to support rapid process improvement.
MODULES

Key Elements of the AI Vision Solution

Success Factors of AI Vision Inspection
Optics & Mechanics
Data
Experts
Operating System
Supports the full AI lifecycle
IMPACT

What Are the Benefits of Adopting AI Vision?

Unmanned operation through lower inspection equipment investment and more efficient inspection staffing
Review operators
Before 96 → After 16
80people ↓
Unmanned operation through lower inspection equipment investment and more efficient inspection staffing
Review inspection machines
Before 48 → After 8
40units ↓
Key Success Factors of AI Vision
01
Diverse inspection areas (manufacturing, logistics, equipment, etc.)
02
Higher speed, productivity, and efficiency
03
Inspection accuracy and consistency
04
Minimizes assembly errors and verifies specification compliance
CUSTOMER VOICE

Voice of the Customer

"We were able to quickly build an AI inspection system optimized for our processes."
Quality Manager, Display Company D
"With LG CNS's expert support, we achieved both quality stabilization and higher productivity."
Quality Manager, Electronic Components Company I
WHY LG CNS

Why LG CNS

01 Industry Reference-Based Capabilities

Since applying AI vision inspection technology to a display manufacturer in 2016, we have systematized our AI vision inspection solution through projects with many customers.

With the No. 1 market share in domestic logistics automation (approx. 30%), we excel at high-speed image processing of diverse shapes.

02 Remote Inspection Operations System

Supports stable inspection with remote staffing and cleanroom-separated environments.

03 Total Solution from Optics to Algorithms

We provide vertically integrated services across all areas of vision inspection, including optics, mechanics, control, and AI algorithms.

Data augmentation and synthetic data generation shorten deployment time for rapid application.

REFERENCE

References

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