Factova RTD

A logistics operations solution that requests product moves between process equipment and assigns destinations

01 MES 02 iPharmMES 03 SPC 04 FDC 05 OCAP 06 RTS 07 RTD 08 RMS 09 AI Vision

WHY

Why Is It Needed?

With many lots waiting for work, it is hard to decide which lot to send to which equipment, and production and logistics efficiency varies with individual know-how and skill. As output grows, manual move instructions also increase, creating the need for a system-based solution that selects the lots to move and their destinations.

Factova RTD optimizes move targets and destinations in real time on standard dispatching rules that reflect production and logistics operating conditions, while predicting upcoming logistics changes. Going beyond simple move instructions, it manages the plant's logistics flow one step ahead.

KEY CAPABILITIES

Key Capabilities

01 Real-Time Move Target and Destination Assignment

The system decides in real time which waiting lots to move and which equipment to send them to

02 Purpose-Based Dispatching Rules

Apply rules that fit operating goals, such as FIFO, shortest processing time first (SPT), earliest due date first (EDD), and equipment utilization maximization (Move Maximize)

03 Rule-Based Management of Logistics Conditions

Define complex logistics movements and work conditions on the shop floor as rules for systematic management on consistent criteria

04 Workflow-Based Rule Design

Build rules in an easy-to-understand workflow format for visibility into operating logic

IMPACT

Benefits

Before vs. After Deployment

Automated transport rate

Before 20% (separately developed within existing MES) → After 90% (with RTD)

70% ↑

Before vs. After Deployment

Logistics management workload

Before 100% → After 85% (focus on other work such as production/quality management)

15% ↓

Standardized logistics operations

Minimized human intervention

Minimized logistics operating loss

Standardized system-driven logistics operations reduce logistics operating loss caused by people

CUSTOMER VOICE

Voice of the Customer

“Raising the automated transport rate dramatically reduced logistics management work, letting us focus more on production and quality management.”

Head of Production, Display Company A

WHY LG CNS

Why LG CNS

01 Prediction-Based Real-Time Logistics Optimization

Optimizes move targets and destinations in real time on standard dispatching rules that reflect production and logistics operating conditions, while predicting upcoming logistics changes. Going beyond simple move instructions, it manages the plant's logistics flow one step ahead.

02 High Development Productivity from Standard Functions

Functions needed for logistics operations are provided as standards, cutting development effort by about 50% or more compared with source coding while still securing performance.

REFERENCE

References

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