Production Equipment
Equipment Verification
Discover and fix operating scenario and logistics bottlenecks before actual operation
WHY
Why Is It Needed?
01
Before a factory and its equipment are actually built, it is hard to verify that process, equipment, and logistics scenarios work normally.
02
IT system-equipment integration and abnormal situations are hard to test in advance, so logistics congestion and system load problems are found during operation.
WHERE
Where Is It Used?
Target industries: displays, semiconductors, and manufacturing overall
Target Customers
Companies reviewing automation investment direction ahead of new factory/line construction or expansion
KEY CAPABILITIES
Key Capabilities
01
Verification Targets
Process/equipment/logistics operating scenarios, equipment specifications, I/F specifications
Data / logic / system infrastructure
RTD / MES / MCS / CIM systems
02
Verification Items
Verify normal operation based on operating scenarios
Check logistics flow and predict congestion points
Predict system impact
Pre-verify integrated system performance and load
Verify integrated control monitoring visualization screens
03
Verification Method
Data-based simulation verification of equipment operation and IT system integration across various targets (equipment/I/F specifications, scenarios, systems, infrastructure) and verification items
MODULES
Automation Equipment Build Process
AS-IS
Planning / Requirements Definition
Basic Design
Detailed Design
Ordering / Fabrication
FAT
On-site Installation
Commissioning to Operation
TO-BE
Production plan
Operating plan
Equipment specifications
Work method
Equipment Verification · Simulation
Result analysis · Design reflection
IMPACT
Benefits
01
Verify production capacity and identify bottleneck processes → Increase output through process improvement
02
Verify logistics equipment capacity and calculate the right number of units → Reduce investment cost
03
Optimize logistics flow → Higher process equipment utilization, higher logistics throughput
CUSTOMER VOICE
Voice of the Customer
"Pre-verifying system logic and performance greatly shortened our setup testing and ramp-up period."
"By testing in advance a scenario where logistics volume doubled, we found the cause of logistics congestion and even solved batch delay issues beforehand."
WHY LG CNS
Why LG CNS
01
Systematic smart factory blueprint
Goes beyond setting a direction, specifying equipment concept specifications, design drawings, and operating scenarios along with investment costs and expected benefits. Provides a phased implementation plan for actual build-out and future expansion.
02
References across diverse manufacturing sites
Drawing on experience at diverse manufacturing sites and equipment operations, designs an automation blueprint that integrates equipment, systems, and operations rather than being limited to individual equipment or processes.
03
AX/RX-based concept design
Based on AX/RX technology, analyzes equipment automation levels and operating data to design a next-generation automation concept optimized for productivity and quality.
REFERENCE