LG CNS Smart Factory
KO
Conveyors and inspection gate in an automated logistics warehouse
HOME/05 Production Equipment/Loader Equipment Build
Production Equipment

Loader Equipment Build

Automation Equipment for Material / WIP Loading and Unloading

01 Equipment Concept Design 02 Equipment Verification 03 Inspection Equipment Build 04 Loader Equipment Build 05 Transfer Equipment Build 06 DC Power Distribution System 07 UPS & Li-ion Battery System
WHY

Why Is It Needed?

Beyond core equipment, a process consists of loading, unloading, and moving between processes, the most labor-intensive segment

01 Simple manual work requires many people, and hazards make staffing difficult
02 Because people load and unload products by hand, speed and position vary by operator, causing product damage and loading errors

Automates repetitive product loading and unloading to reduce operator dependence and ensure stable transfer between processes

WHERE

Where Is It Used?

Target industries: Manufacturing broadly, including chemicals and defense
Target Customers
Companies reviewing their investment direction for production equipment automation
KEY CAPABILITIES

Key Capabilities

01 Loading / Unloading
Automatic Loader/Unloader transfer
02 Position Alignment
Automatic alignment using sensors and vision
03 Process Integration
Automatic integration based on PLC and equipment signals
04 History Management
Automatic transmission to MES and quality systems
MODULES

Loader/Unloader Design Elements

Mechanics Conveyor, Lift, Gripper, Transfer Axis, Buffer
Detection & Alignment Product presence sensor, position sensor, vision camera
Controls PLC, motion control, HMI, safety control
Integration Software Equipment interface, recipe management, production and quality data integration
IMPACT

Benefits

01
Fewer loading errors and less product damage
02
Automatic transfer, alignment, and process integration
03
Stable cycle time and higher productivity
CUSTOMER VOICE

Voice of the Customer

"Operators handle products by hand less often, so mis-loading and product damage have decreased."
Battery manufacturer
"Loading and unloading speed is now consistent, so wait times between processes have dropped and production flow is stable."
Defense manufacturer
WHY LG CNS

Why LG CNS

01 Design Optimized for Product and Process Operating Scenarios

Designs optimized for product and process operating scenarios, taking business processes, data, and systems into account

02 One-Stop Service

Based on experience uncovering pain points and solving problems across diverse manufacturing and production domains, we provide everything from automation consulting to IT systems and automation equipment in one stop

03 Integrated Loader/Unloader Design

Integrated design of mechanics, controls, and integration software delivers reliable loader and unloader automation

REFERENCE

References

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