Factova WorldWorks — Design · Commissioning · Operation & Monitoring
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Design, Digital Factory Engineering & Operations

Factova Worldworks_Virtual Commissioning

A virtual validation simulator that verifies and optimizes operating scenarios before mass production

WHY

Why Is It Needed?

When building a new line or changing operating methods, failing to identify diverse exceptions and compound events in advance can lead to unexpected problems and delays after mass production begins.

Virtual manufacturing validation lets you verify operating scenarios, logistics flows, and control logic in a realistic virtual environment, so problems are identified and fixed from the start. Simulate a wide range of production operating cases.

VIDEO

Factova WorldWorks at a Glance

WHERE

Where Is It Used?

Target Industries
Manufacturing industries and logistics centers with complex logistics and equipment configurations that need pre-validation, such as batteries and precision assembly
Target Customers
Companies that need to validate operating scenarios for new line expansions or layout changes Companies that want to minimize the risk of operational disruption by understanding the impact of operating logic in advance
KEY CAPABILITIES

Key Capabilities of Virtual Manufacturing Validation

01 An environment with realistic simultaneous compound events
An environment identical to the operating system (version, master data, data synchronization) Layout and equipment spec modeling identical to physical equipment
02 Automated, accelerated-speed simulation of test scenarios
Quickly validate diverse cases, including normal and exception situations A wide range of test scenarios, including continuous tray input, simultaneous transport requests, multi-line integration, and logistics operations
03 Standardized Validation Model
Standardizes validation based on standard processes specialized by system and process Based on Fit&Gap analysis, interpretation, and design validation
04 Simulation result analysis and optimal operating plan derivation
Compare and analyze simulation results across diverse cases Validate the improvement effect of operating plans based on operating scenarios
IMPACT

Benefits

With automated, accelerated-speed simulation
Validation period
90% Reduced
From logistics units to the entire process
Validation scope
400% Increased
01
Prevent risks in advance
02
Flexible response to change
03
Improved operational stability
04
Optimal operating plan
CUSTOMER VOICE

Voice of the Customer

“Using the simulator, we cut testing effort and cost, which let us put the budget into other important projects.”
Battery Company A, Manager
WHY LG CNS

Why LG CNS

01 A large SI's capability in heterogeneous system integration

Drawing on experience building and integrating different operating systems such as MES, MCS, and WMS, we recreate an environment identical to the real one (versions, master data, interfaces) in the virtual space.

Virtual adapters that connect with legacy systems enable validation synchronized with the operating environment.

02 Large-Scale Virtual Environment Modeling

Models layouts and specs identical to physical equipment at scale to standardize validation models, and continuously raises reliability through FIT&GAP analysis and design validation.

03 Industry Reference-Based Capabilities

Based on experience building virtual validation across precision assembly and logistics processes such as batteries, we can apply detailed simulations tailored to each plant's operating scenarios.

REFERENCE

References

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